Complete Turnkey

2. Create Your Own Blade Design

At All American Manufacturing, we understand that blade design is a crucial element in creating synthetic turf that performs, feels, and looks exactly how you envision. Blade shape and structure affect everything from resilience and playability to the natural look and feel of the turf. Whether you’re aiming for a soft, lush landscape or a durable sports field, customizing the blade design allows you to fine-tune the turf’s characteristics to meet specific needs. Our team collaborates with you to create unique blade profiles, offering options in blade width, thickness, and shape, including options like diamond, oval, and W-shaped blades. Each design brings its own set of advantages, from enhanced durability and UV resistance to improved softness and color retention.

To ensure your custom blade design meets the highest standards, we provide samples and prototypes for review and testing. This allows you to see and feel the results firsthand before committing to full production. Our R&D team applies advanced testing methods to validate the durability, appearance, and performance of each custom blade, so you can be confident it will hold up in the intended environment. With our Create Your Own Blade Design service, you have the flexibility to build a turf that truly stands out, whether for sports, commercial, or residential applications. We’re here to help bring your vision to life, one blade at a time.

Custom Design Process

Our Custom Design Process allows clients to collaborate closely with our team to create blade profiles uniquely tailored to the specific demands of their sports fields and practice facilities. We begin by discussing the client’s goals, whether they need enhanced durability for a high-impact field, softer fibers for player comfort, or specific textures for improved traction. Based on these needs, our team develops custom blade shapes, widths, and thicknesses, experimenting with profiles like W-shape, diamond, and oval to achieve the perfect balance of performance and aesthetics. Clients can review samples of these designs and provide feedback, ensuring the final blade profile meets their exact requirements. Through this collaborative process, we deliver a truly custom turf solution that enhances playability, resilience, and overall field experience.

Prototyping & Samples

Our prototyping process is designed to ensure each custom blade profile meets the unique performance requirements of sports fields and practice facilities. After collaborating with clients on their desired blade specifications, we create prototype samples that allow for hands-on evaluation. These samples provide clients with the opportunity to test and fine-tune the blade design, assessing qualities such as texture, resilience, and visual appeal in real-world conditions. Feedback from this phase is invaluable, allowing us to make precise adjustments to meet exact client needs. By offering this prototyping and sampling stage, we ensure that the final product delivers optimal performance and satisfaction on the field.

Field Testing

At All American Manufacturing, we rigorously field-test each blade design to guarantee consistent, high-quality playability tailored to sports fields and practice facilities. Our performance testing evaluates various blade shapes under real-world conditions, examining key factors such as durability, impact resistance, and player traction. Each blade profile is subjected to simulated athletic activities to ensure it provides optimal grip, resilience, and comfort for athletes. Additionally, we assess how well each shape maintains its form, color, and texture over time, even under heavy use and exposure to the elements. This thorough field testing process ensures that every blade design we offer meets our high standards for safety, durability, and performance, providing clients with a reliable surface that enhances the athletic experience.

3. Fiber Innovations

At All American Manufacturing, fiber innovations are at the forefront of our synthetic turf solutions, designed to enhance durability, player comfort, and visual appeal. Through advanced engineering and technology, we incorporate features like UV resistance to protect against fading, anti-abrasion coatings to increase longevity, and cooling technology to keep turf surfaces comfortable even in intense sunlight. Our R&D team continuously explores new ways to make fibers softer, more resilient, and eco-friendly, ensuring our turf meets the highest standards for safety and performance. These fiber innovations enable our synthetic turf to withstand heavy use while maintaining its vibrant, natural appearance, creating a reliable surface that athletes and facility managers can trust season after season.

Collaborative Development

At AAM, we believe that the best synthetic turf solutions come from collaboration. Our clients are integral to the fiber development process, working alongside our R&D team to create fibers with unique textures and performance characteristics tailored to their needs. Whether they require enhanced softness, greater resilience, or specific cooling properties, clients have the opportunity to guide the development of their turf's fibers. Through hands-on sampling and feedback sessions, we ensure that each fiber innovation aligns precisely with their goals. This collaborative approach empowers our clients to shape a synthetic turf solution that not only meets but exceeds their expectations, resulting in a field that performs exceptionally well in its intended environment.

Advanced Testing

Our advanced testing processes at All American Manufacturing are designed to ensure that each fiber meets rigorous standards for resilience, durability, and comfort. To validate fiber resilience, we simulate intense usage scenarios, exposing fibers to high-impact conditions that mimic heavy foot traffic and athletic play. We perform UV stability testing to assess the fibers’ ability to retain their color and integrity under prolonged sunlight exposure, ensuring the turf remains vibrant and fade-resistant over time. Additionally, we conduct softness tests to confirm that the turf maintains a natural feel, balancing durability with comfort. These thorough testing processes guarantee that our fibers withstand challenging conditions while providing a high-quality, player-friendly surface that’s built to last.

Sample Review

To ensure complete client satisfaction, we offer sample fibers for hands-on review, allowing clients to experience the texture, strength, and playability of our synthetic turf firsthand. These samples give clients a tangible sense of the turf’s quality, helping them assess whether it meets their specific performance requirements, such as resilience for high-impact sports or softness for player comfort. By providing sample fibers, we empower clients to make informed decisions and fine-tune their selections, ensuring the final product aligns perfectly with their expectations. This review process is a key step in our commitment to delivering a turf solution that excels in both quality and functionality.

4. Color Customization

With our color customization options, clients can choose from a broad spectrum of colors to match brand requirements, school colors, or specific aesthetic preferences. Whether you need traditional green shades for a natural look or bold custom colors to reflect team spirit and branding, our palette options make it possible to create a field that stands out. Additionally, we offer custom logo integration, allowing your team’s emblem or branding to be embedded directly into the turf for a seamless, professional look. Each color and logo is formulated to ensure vibrancy and durability, allowing you to showcase your identity with turf that stays vivid and true, season after season. With All American Manufacturing, color customization and logo integration bring your vision to life in every detail.

Color Matching Process

Our color matching process is designed to create custom colors that align precisely with each client’s unique vision. We begin by working closely with clients to understand their specific color needs, whether it’s matching team colors, brand guidelines, or other aesthetic requirements. Using advanced color-matching technology, we develop custom formulations that capture the exact hue and tone requested. Clients are then provided with color samples for review, allowing them to assess the match and make any necessary adjustments. This collaborative approach ensures that every field reflects the exact shade desired, creating a cohesive and impactful visual experience that meets the highest standards for vibrancy and durability.

UV and Fade Resistance

Our synthetic turf is engineered with advanced UV-resistant technology to ensure that colors remain vibrant and true over time, even in direct sunlight. This technology protects each fiber from fading and degradation, maintaining the field’s bold, fresh look throughout every season. By using specially treated, UV-stable materials, we safeguard the turf’s color integrity, allowing it to withstand prolonged exposure to harsh weather conditions without losing its vibrancy. With this fade-resistant solution, our turf delivers long-lasting color and durability, ensuring your field remains eye-catching and professional year after year.

Sample Approval

To guarantee complete your satisfaction with color choices, we provide sample swatches for review and approval before moving into full production. These swatches allow clients to see the exact shade and finish of the turf color in real life, ensuring it aligns perfectly with their brand, team colors, or design vision. This step in the approval process gives clients the confidence that the final product will match their expectations for vibrancy and appearance. By offering this hands-on review, we ensure a seamless color match that brings their field to life exactly as envisioned.

5. Create Your Own Backing

The backing of synthetic turf is crucial to its overall durability, performance, and longevity. As the foundation that holds the fibers in place, the right backing choice can enhance the turf’s resilience, moisture resistance, and stability, ensuring it withstands heavy use and varying weather conditions. With options like flexible latex for adaptability, robust polyurethane for high-traffic durability, and eco-friendly backings for sustainable installations, each type serves specific needs and preferences. At All American Manufacturing, we understand that each project is unique, which is why we work closely with clients to select the ideal backing for their field. Additionally, we’re committed to advancing turf technology and are always open to developing and researching new backing innovations that offer enhanced performance, safety, and environmental benefits, ensuring our solutions evolve to meet the highest standards.

Primary Backing

Single-layer backing for basic stability, ideal for applications requiring flexibility and cost-efficiency.

Double-layer backing, offering enhanced durability and support, suitable for moderate to high-traffic areas.

Triple-layer backing, the most robust option, designed for maximum strength and resilience, perfect for fields with heavy use and demanding conditions.

Secondary Backing

Regular polyurethane (PU) backing provides excellent durability and moisture resistance, supporting stability and longevity across a range of applications.

Foamed PU backing, available in thicknesses from 3 mm to 10 mm, adds an extra layer of cushioning and shock absorption, making it ideal for fields where additional comfort is needed, such as playgrounds or sports fields.

Latex Backing

Latex backing is one of the most commonly used options in synthetic turf due to its flexibility, cost-effectiveness, and solid performance. This type of backing is designed to hold the yarn fibers securely in place, providing stability for the turf while allowing for a degree of flexibility. Latex backing is especially suitable for installations where adaptability to uneven surfaces is needed, as it conforms well to various ground contours, ensuring a smooth and even appearance.

While latex backing may not offer the same moisture resistance as polyurethane, it still provides reliable support for general-purpose installations such as residential lawns, decorative landscapes, and recreational areas. Additionally, latex backing is durable enough to withstand everyday wear, making it a popular choice for lower-impact applications. This type of backing is a versatile option that balances performance and affordability, offering a quality solution for many synthetic turf needs.

Polyurethane (PU) Backing

Durability and Moisture Resistance: Polyurethane backing is highly durable and more resistant to moisture than latex, making it ideal for outdoor installations in areas exposed to frequent rain or heavy foot traffic.

Firm Support: PU backing provides excellent stability and strength, which helps the turf maintain its shape and prevents yarn from loosening over time.

Applications: Often used in sports fields, playgrounds, and high-traffic areas due to its resilience and long-lasting support.

Eco-Friendly or Recyclable Backing

Sustainable Option: These backings are made from recyclable materials, biodegradable components, or renewable resources, designed to minimize environmental impact.

Water Permeability: Many eco-friendly backings focus on water permeability and drainage to support sustainable water use.

Applications: Suitable for clients with sustainability goals or for LEED-certified projects, often used in residential, commercial, or environmentally-conscious installations.

Composite Backing

Multi-Layered Structure: Composite backing combines multiple layers of materials, such as non-woven fabrics and mesh, to offer both durability and flexibility.

Enhanced Stability: Provides a balance of dimensional stability, shock absorption, and softness, making it suitable for applications requiring comfort as well as durability.

Applications: Common in landscaping turf, playgrounds, and pet areas where a softer feel and multi-functional backing are preferred.

Bio-Cellular Backing

Organic & Renewable Materials: Made from organic materials, such as plant-based polymers or natural latex, bio-cellular backings aim to provide both durability and a reduced environmental footprint.

Anti-Microbial Properties: Often treated with anti-microbial additives, making it ideal for pet turf and playgrounds.

Applications: Suitable for residential, pet areas, or eco-conscious clients looking for a natural, sustainable backing option.

Hybrid Backing

Combination of Materials: Hybrid backing uses a mix of latex and polyurethane to provide moderate moisture resistance, flexibility, and durability.

Versatile Performance: Offers a blend of qualities suitable for general-purpose installations where both durability and flexibility are needed.

Applications: Commonly used in multi-purpose fields, community centers, or areas that require adaptable performance without a premium cost.